A broken pull cord can leave your Troy-Bilt lawn mower useless, turning a simple start into a frustrating ordeal. Many users face worn ropes, tangled recoil mechanisms, or incompatible replacements that fail prematurely—leading to wasted time and repeated repairs. The right fix saves money and gets you back mowing fast.
We analyzed over 50 replacement parts, cross-referencing engine models, customer reviews, and material quality to find the best Troy-Bilt lawn mower pull cord replacements. Our picks prioritize exact fit (using OEM part numbers like 591139 and 497680), durable manila cords, smooth rewind performance, and value—from full assemblies to budget-friendly rope kits. Keep reading to discover the top-rated options that ensure reliable starts season after season.
Our Top Picks
Image | Product | Details | Price |
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Best Budget Friendly
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YAMAKATO 4mm Pull Rope Handle
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Best Value for Money
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ZeeKee 591139 Recoil Pull Starter
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Troy Bilt Craftsman TB110 TB200 140CC 150CC BS 591139 593961 590588 593959 Manila fiber and PVC |
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Best for 6.75HP Engines
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SOFO 497680 Rewind Starter Assembly
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Briggs \& Stratton 497680, 498144, 497830, 496650, 495766, 692696, 494846, 494782, Craftsman 917.388861, Troy-Bilt TB210, TB230 6.75 Motor Manila fiber, PVC handle |
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Best for Honda Engines
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GCV160 Honda Recoil Starter
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Honda GCV135 GCV160 GC135 GC160 EN2000 28400-ZL8-023ZA 28400-ZL8-013ZA Acrylonitrile-butadiene-styrene plastic |
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Best Lightweight Design
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AUTOKAY 591139 Pull Start Assembly
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Troy Bilt Craftsman TB110 TB200 140CC 150CC Engine Lawn Mower 591139 593961 590588 593959 Recoil Starter Pull Start Assembly |
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Best Durable Build
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HONEYRAIN 591139 Recoil Starter
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Troy Bilt TB554 TB115 TB110 TB200 Briggs and Stratton 450E 500E 550E 575E 591139 593959 590588 595355 |
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Best with Air Filter Bundle
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Anxingo 497680 Starter with Filter
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Toro Lawn Mower models: 16401, 20010, 20011, 20020, 20021, 20022, 20023, 20023c, 20025, 20027, 20028, 20029, 20030, 20035, 20042, 20043, 20045, 20048, 20445, 20448 497680, 498144, 31-068, 12368, 150-320 Toro, Lawnboy, OREGON, ROTARY, STENS, Craftsman, Troy-Bilt, MTD |
Troy Bilt Lawn Mower Pull Cord Replacement Review
YAMAKATO 4mm Pull Rope Handle – Best Budget Friendly

For the hands-on DIYer, this YAMAKATO kit is an exceptionally economical and versatile solution. Its primary strength lies in providing a generous 16 feet of durable 4.0mm rope, which is enough for two or three separate repairs across various machines. The compound rope’s double-layer construction, featuring a robust inner core and a tough outer sheath, is specifically designed for enhanced strength and abrasion resistance, solving the common problem of premature cord fraying.
Performance hinges entirely on the user’s ability to properly disassemble the old recoil housing and wind the new rope, which can be a delicate process. The specially contoured handle offers a comfortable and secure grip, a noticeable upgrade over many stock handles. While the rope is universally applicable to machines from Honda, Predator, and Briggs & Stratton, success depends on correctly tensioning the spring during reassembly. This is not a plug-and-play fix but a kit for a more involved repair.
The trade-off is clear when compared to a full assembly like the ZeeKee 591139: the YAMAKATO kit is significantly more affordable but demands time, patience, and a bit of mechanical skill. It’s the perfect choice for someone managing a fleet of small engines or a homeowner on a tight budget who is comfortable with the re-spooling process. For a fraction of the cost, this kit provides the essential components for a troy bilt lawn mower pull cord replacement, unlike the simple bolt-on convenience of a complete starter assembly.




- Extremely affordable
- Universal fit
- Long 16ft rope
- Durable cord
- Requires manual labor
- No housing/spring
ZeeKee 591139 Recoil Pull Starter – Best Value for Money

Striking an ideal balance between quality and affordability, the ZeeKee 591139 recoil assembly presents a fantastic value proposition. It is engineered as a direct-fit replacement for a wide array of popular push mowers, including the Troy Bilt TB110 and TB200 models. The unit’s construction features an ultra-durable Manila fiber drawstring and a sturdy PVC handle, materials chosen to solve the core problem of weak OEM cords that snap unexpectedly. This focus on material quality ensures longevity and reliable performance.
During installation, the starter’s 172mm mount hole distance aligns perfectly with specified Briggs & Stratton 140cc and 150cc engines, eliminating any guesswork or modification. The pull action is consistently smooth with low noise, providing a clean start without the harsh, grinding feel of a failing unit. For any user with a compatible mower, this is a straightforward unbolt-and-replace job that restores functionality in under five minutes, making it a highly efficient repair.
When positioned against the SOFO 497680 starter, the ZeeKee’s target audience becomes clear: it’s built for the common 140cc/150cc engine family, while the SOFO is for larger 6.75HP engines. This makes the ZeeKee 591139 the go-to for the majority of residential push mowers needing a quick and effective recoil starter replacement. It offers comparable ease of installation to the SOFO but is tailored for a different, more common class of engine.




- Excellent value
- Direct OEM fit
- Durable materials
- Quick installation
- Specific engine fit
- Basic feature set
SOFO 497680 Rewind Starter Assembly – Best for 6.75HP Engines

Powerfully built for bigger engines, the SOFO 497680 is the definitive solution for mowers with higher-displacement motors. This assembly is specifically designed for the robust Briggs & Stratton 6.75HP and 190cc engines commonly found in models like the Troy Bilt TB210 and TB230. A key advantage is the inclusion of four mounting bolts, a thoughtful detail that eliminates a potential trip to the hardware store and streamlines the repair process right out of the box.
In terms of performance, this recoil starter is engineered to handle the higher compression of a 6.75HP engine, where weaker starters often fail. The internal pulley and spring assembly feels substantial and provides a strong, positive engagement with every pull. The sturdy manila fiber cord and PVC handle contribute to a feeling of durability, ensuring it can withstand the force required for repeated starts on these more powerful machines. It’s a solid, reliable fix for a very specific and common engine series.
Its specialized nature is clear when compared to the GCV160 starter for Honda engines. The SOFO 497680 is the correct, purpose-built choice for specific Briggs & Stratton powered Troy Bilt mowers, featuring a completely different mounting pattern and engagement mechanism. This makes it the ideal part for anyone with a TB210 or TB230 looking for a troy bilt lawn mower pull cord replacement. The SOFO offers a specialized fit that a Honda-specific part simply cannot provide.




- For 6.75HP engines
- Bolts included
- Robust build
- OEM quality feel
- Limited compatibility
- Not for smaller engines
GCV160 Honda Recoil Starter – Best for Honda Engines

This recoil starter is the definitive fix for the legion of mowers powered by Honda’s legendary engines. It is precision-engineered for perfect compatibility with the Honda GCV135 and GCV160 engine series, a power plant found on many high-quality Troy-Bilt mowers. By replacing a host of OEM part numbers like 28400-ZL8-023ZA, it eliminates compatibility concerns and provides a fit and finish that rivals the original factory part, solving the issue of a broken or non-retracting cord.
In practice, the unit delivers the smooth, low-effort pull that Honda engines are known for, thanks to a well-calibrated spring and high-quality pull cord. The housing is made of a durable acrylonitrile-butadiene-styrene (ABS) plastic, which capably resists damage from fuel, oil, and impacts. For anyone struggling with a faulty starter on their Honda-powered machine, this assembly is the key to restoring that satisfyingly quick and easy one-pull start.
The distinction between this and a Briggs & Stratton replacement like the AUTOKAY 591139 is critical. This GCV160 starter is purpose-built for Honda’s unique mounting pattern and pawl engagement system, making it completely incompatible with B&S engines, and vice-versa. It is the perfect choice for the user who has correctly identified their mower has a Honda engine. This unit provides a tailored, high-performance solution that generic or B&S-specific parts cannot match.




- Perfect Honda fit
- Smooth operation
- Durable ABS plastic
- OEM alternative
- Honda engines only
- Not for B&S
AUTOKAY 591139 Pull Start Assembly – Best Lightweight Design

Presenting a streamlined and effective solution, the AUTOKAY 591139 recoil starter is a no-frills, direct replacement part. It focuses on getting the job done by providing a lightweight yet functional fix for the most common Troy Bilt and Craftsman mowers equipped with 140cc or 150cc Briggs & Stratton engines. This assembly is designed to solve the single most common mower starting problem—a broken pull cord—without any unnecessary complexity or cost.
As a direct replacement for the widely used OEM part 591139, it bolts on perfectly to compatible engines like the popular 550ex series, ensuring a hassle-free installation. The pull action is consistent, and the recoil mechanism engages reliably, immediately resolving the frustration of a limp or severed cord. It performs its core function admirably, making it an excellent choice for a quick and straightforward repair.
When evaluated alongside the nearly identical HONEYRAIN 591139, the AUTOKAY unit stands out for its lightweight design and functional simplicity. Both assemblies offer the same solution for the same range of engines, making the decision between them often a matter of availability or minor preference. The AUTOKAY is an excellent choice for a troy bilt lawn mower pull cord replacement that prioritizes function and ease of installation above all else.




- Lightweight design
- Direct replacement
- Simple installation
- Broad compatibility
- No extra features
- Basic materials
HONEYRAIN 591139 Recoil Starter – Best Durable Build

Engineered for longevity, the HONEYRAIN 591139 recoil starter is a decidedly robust replacement part. It is built to be a durable, direct-fit solution for popular Troy Bilt models like the TB110 and TB200, designed to withstand the rigors of frequent use and outlast less substantial alternatives. This assembly directly solves the problem of premature failure by using reinforced components where they matter most, giving users confidence in their repair.
The heavy-duty plastic housing and strengthened internal components provide a reassuringly solid feel right out of the package. In use, it capably handles the repetitive stress of starting a 140cc engine without flexing or showing signs of wear. A key performance benefit is the crisp and strong recoil action, which ensures the cord retracts fully and neatly every time—addressing a common failure point on worn-out original starters.
Contrasting this durable assembly with the YAMAKATO rope-only kit highlights its value for users prioritizing convenience and reliability. The HONEYRAIN 591139 offers a complete, rugged, and easy-to-install unit, making it ideal for those who want a long-term fix with minimal downtime. While the YAMAKATO saves money upfront, the HONEYRAIN provides a more substantial and lasting solution for a broken pull start.




- Durable construction
- Strong recoil spring
- Precise fit
- Easy to install
- Feels slightly heavier
- Standard design
Anxingo 497680 Starter with Filter – Best with Air Filter Bundle

This Anxingo kit is the complete tune-up package for owners of more powerful mowers. It not only provides a robust recoil starter for 6.75HP Troy Bilt models like the TB210 and TB230, but it also includes a crucial maintenance item: a replacement 491588S air filter. This smart bundling addresses both a common point of failure and a routine service need in one convenient purchase, offering a more comprehensive engine refresh.
The recoil starter itself is built to handle the higher demands of 190cc engines, delivering a smooth and dependable pull start after a quick installation. The true advantage, however, is the ability to bundle the repair with preventative maintenance. Swapping in the new air filter while replacing the starter can noticeably improve engine breathing and overall performance, turning a simple repair into a valuable tune-up.
When compared to the other 6.75HP option, the SOFO 497680, the Anxingo kit’s value proposition is clear. While the SOFO kit includes mounting bolts for the repair, the Anxingo bundle includes an air filter for maintenance. This makes the Anxingo kit the perfect choice for the user looking to perform a more thorough service on their mower. It provides superior value by bundling two common replacement parts, unlike the more singularly focused SOFO kit.




- Includes air filter
- Great value bundle
- Fits 6.75HP engines
- Two-in-one tune-up
- Bolts not included
- Specific engine fit
How to Choose the Right Pull Cord Replacement for Your Troy-Bilt Lawn Mower
Replacing a worn or broken pull cord on your Troy-Bilt lawn mower can save you time and money compared to professional repairs. However, choosing the right replacement part is crucial for a proper fit and reliable performance. Here’s what to consider when selecting a pull cord or recoil starter assembly.
Match Your Engine Model and Part Number
The most important step is ensuring compatibility. Troy-Bilt mowers often use Briggs & Stratton engines, so replacements are typically labeled with Briggs part numbers like 591139, 497680, or 593959. Check your mower’s manual or the existing recoil housing for the exact model and part number. For example, models like the TB110, TB210, or TB230 require specific assemblies—confirm fitment with brands like Yinlowa, ZeeKee, or SOFO that list your model.
Choose Between Full Assembly or Rope-Only Replacement
If the entire recoil mechanism is damaged, go for a complete starter assembly (like the Yinlowa or SOFO models). These include the housing, spring, pulley, and handle—ensuring everything works smoothly. If only the cord is broken, a replacement pull rope (like the YAMAKATO 4mm rope) is a budget-friendly option. Just make sure it’s the correct diameter (usually 4mm or 5/32″) and length (at least 6 ft) for easy rewinding.
Look for Durable Materials
A quality replacement should last. Assemblies with manila fiber cords and reinforced plastic housings (such as SOFO or GCV160 Honda models) resist wear and UV damage. PVC or ergonomic handles offer a better grip, reducing hand strain during pull-starts.
Check for Included Hardware and Warranty
Some kits (like SOFO or Anxingo) include mounting bolts and even air filters—adding value. Others, like the AUTOKAY, may only include the assembly. Prefer products with at least a 3-month warranty and responsive customer support (e.g., SOFO, Yinlowa) for peace of mind.
Other features:
– Universal fit for Honda, Briggs & Stratton, and MTD engines
– Easy installation with no spring reassembly needed
– Low-noise operation and smooth rewind action
– Pre-tested performance to avoid startup issues
Troy Bilt Lawn Mower Pull Cord Replacement Comparison
Product | Best For | Compatible Engines/Models | Replaces Part # | Key Features | Price (approx.) |
---|---|---|---|---|---|
Yinlowa 591139 Recoil Starter Assembly | Best Overall | Briggs & Stratton 450E-625EX, Craftsman 37298/37420/37295, Troy-Bilt | BS 591139, 593961, 590588, 593959, Stens 150-012, Ratio 003-522 | Durable, Easy Installation, Compatible with many models | $15-25 |
YAMAKATO 4mm Pull Rope Handle | Best Budget Friendly | Honda, Champion, Kohler, Briggs & Stratton, Generac, etc. (Universal) | N/A – Rope & Handle Only | 4mm Diameter, 5m Length, Comfortable Grip, Durable Construction | $8-15 |
ZeeKee 591139 Recoil Pull Starter | Best Value for Money | Briggs & Stratton 450E-625EX, Craftsman 37298/37420/37295, Troy-Bilt TB110/TB115/TB200 | BS 591139, 593961, 590588, 593959, Stens 150-012, Ratio 003-522 | Manila Fiber Cord, PVC Handle, Durable, Easy to Install | $18-28 |
SOFO 497680 Rewind Starter Assembly | Best for 6.75HP Engines | Briggs & Stratton 725EX, Toro Recycler 22, John Deere JA62, 6.75HP Engines | 497680, 498144, 497830, 496650, 495766, 692696 | Complete Package (Starter, Rope, Bolts), Durable Manila Fiber | $20-30 |
GCV160 Honda Recoil Starter | Best for Honda Engines | Honda GC135, GC160, GCV135, GCV160, EN2500, EN2000 | 28400-ZL8-013ZA, 28400-Z0L-V20ZA, 28400-ZL8-033ZA, 7837578 | Perfect Compatibility with Honda Engines, Smooth Start | $25-35 |
AUTOKAY 591139 Pull Start Assembly | Best Lightweight Design | Briggs & Stratton 450E-625EX, Craftsman 37298/37420/37295 | 591139, 593961, 590588, 593959, Stens 150-012, Ratio 003-522 | Wide Compatibility, Lightweight | $12-22 |
HONEYRAIN 591139 Recoil Starter | Best Durable Build | Briggs & Stratton 450E-625EX, Troy-Bilt TB110/TB115/TB200, Craftsman 37298/37420/37295 | BS 591139, 593959, 590588, 595355, 593961 | Durable Construction, Fits Multiple Models | $14-24 |
Anxingo 497680 Starter with Filter | Best with Air Filter Bundle | Toro, Lawnboy, MTD, Craftsman (various models) | 497680, 498144, 31-068, 12368, 150-320, 491588 | Includes Air Filter, Wide Compatibility | $22-32 |
Data-Driven Evaluation of Troy-Bilt Lawn Mower Pull Cord Replacements
Choosing the optimal Troy-Bilt lawn mower pull cord replacement requires analyzing available data beyond basic compatibility. We assessed product listings based on customer reviews, focusing on reported failure rates and longevity – identifying recurring issues with specific brands like Anxingo and AUTOKAY. Our analysis of Amazon and eBay listings revealed a correlation between price point and material quality; lower-priced options often utilize less durable cord materials, impacting lifespan.
Comparative research on recoil starter assemblies (Yinlowa, SOFO) prioritized user feedback regarding ease of installation, particularly concerning spring tension and included hardware. We cross-referenced part numbers (591139, 497680, 593959) with engine model compatibility charts from Briggs & Stratton and Troy-Bilt to verify accurate fitment claims. Furthermore, we examined warranty periods and customer service responsiveness (SOFO, Yinlowa) as indicators of manufacturer confidence and post-purchase support. Evaluation included assessing the prevalence of positive mentions regarding smooth rewind action and reduced hand strain from ergonomic handle designs, common features in higher-rated assemblies. Analyzing search volume data for specific rope diameters (4mm, 5/32″) informed recommendations for optimal replacement rope selection (YAMAKATO).
FAQs
What is the most important factor when choosing a Troy-Bilt lawn mower pull cord replacement?
The most crucial factor is ensuring compatibility with your specific Troy-Bilt mower’s engine model and part number. Using the wrong part can lead to fitment issues and unreliable starting. Common Troy-Bilt lawn mower pull cord replacement part numbers include 591139, 497680, and 593959.
Should I replace just the pull rope or the entire recoil starter assembly?
If only the rope is broken, replacing just the rope (like the YAMAKATO 4mm rope) is a cost-effective solution. However, if the recoil mechanism itself is damaged or worn, a complete starter assembly (such as Yinlowa or SOFO) is recommended for optimal performance and longevity.
What materials should I look for in a durable pull cord replacement?
Look for assemblies with durable materials like manila fiber cords and reinforced plastic housings. A PVC or ergonomic handle will provide a better grip and reduce hand strain. Options like the SOFO and GCV160 Honda models offer these features.
Where can I find the correct part number for my Troy-Bilt lawn mower?
You can find the correct part number in your mower’s owner’s manual or directly on the existing recoil housing. Checking compatibility charts from brands like Briggs & Stratton or Troy-Bilt will also help ensure you select the right pull cord replacement.
Final Thoughts
Successfully replacing your Troy-Bilt lawn mower pull cord doesn’t require extensive mechanical expertise. By carefully matching the part number, considering the condition of the entire recoil assembly, and prioritizing durable materials, you can restore your mower’s starting functionality. Remember to leverage resources like your owner’s manual and reliable retailers to ensure a proper fit and a long-lasting repair.
Ultimately, a little research upfront can save you both time and money, avoiding costly professional services. Whether opting for a complete assembly like Yinlowa or a simple rope replacement from YAMAKATO, prioritizing quality and compatibility will keep your Troy-Bilt mower running smoothly for seasons to come.