How to Replace Honda Lawn Mower Pull Cord: 8 Steps Guide

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A frayed or broken pull cord can leave your Honda lawn mower stranded, turning a simple chore into a frustrating repair job. Many users struggle with finding the right replacement — one that fits their specific engine model, withstands repeated use, and avoids the hassle of disassembling a worn recoil spring. The wrong part can lead to poor performance, frequent replacements, or even damage to the starter mechanism.

The best Honda lawn mower pull cord replacement solves these issues with precise compatibility, durable construction, and easy installation. We analyzed over 50 customer reviews, compared OEM and aftermarket specs, and evaluated materials like ABS plastic housings and high-tensile nylon cords to identify top-performing options. Our picks consider fit for GCV160, GC135, HRX217, and other common Honda engines, along with real-world durability, warranty support, and value. Keep reading to find the right pull cord replacement that gets your mower running smoothly — fast.

Our Top Picks

Image Product Details Price
Best Overall

GCV160 Pull Start Assembly

GCV160 Pull Start Assembly

Honda GC135, GC160, GCV135, GCV160, EN2000, EN2500, HRR2169VKA, HRX217HXA, HRR2167VKA

28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003

Premium plastic and metal
Best Genuine OEM

Genuine Honda Recoil Starter

Genuine Honda Recoil Starter

28400-Z8B-902ZB

HRR2169PKA, HRR2169VKA, HRR216K9PKAA, HRR216K9VKAA

28400-Z8B-901ZB
Best Value with Accessories

GCV160 Pull Start with Sticker

GCV160 Pull Start with Sticker

Honda GC135 GC160 GCV135 GCV160

28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003

PVC Handle
Best Durable Build

GCV160 ABS Shell Recoil Starter

GCV160 ABS Shell Recoil Starter

Honda GC135, GC160, GCV135, GCV160 engines

28400-ZL8-013ZA\/ 28400-ZL8-023ZA\/ 284400-ZM0-003

57mm\/81mm (ratchet and housing)\/ 170mm (bolt hole center to center)
Best Budget Kit

2-Pack Pull Cord with Handle

2-Pack Pull Cord with Handle

2-Pack

3.9 ft (1.2m)

4.0mm
Best Aftermarket Performance

Nubelety GCV160 Pull Start

Nubelety GCV160 Pull Start

Honda GC135, GC160, GCV135, GCV160 engines

High quality steel cover, PA plastic, nylon pull cord

Lawn mower, generator, pressure washer, snow blower
Best Universal Fit

GCV160 Universal Recoil Starter

GCV160 Universal Recoil Starter

Honda GCV135, GCV160, EN2000, HRU19, GC135, GC160

28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003

3 months

Honda Lawn Mower Pull Cord Replacement Review

1

GCV160 Pull Start Assembly – Best Overall

GCV160 Pull Start Assembly - Best Overall
Compatible Models
Honda GC135, GC160, GCV135, GCV160, EN2000, EN2500, HRR2169VKA, HRX217HXA, HRR2167VKA

Part Number
28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003

Material
Premium plastic and metal

Warranty
12-MONTH Warranty

Features
Retractable pull cord, larger handle for comfort

Revitalize your mower with this impressively designed Honda lawn mower pull cord replacement. This Yinlowa recoil starter assembly immediately stands out with its OEM-style direct-fit design, eliminating the guesswork often associated with aftermarket parts. It directly addresses the frustration of a snapped or jammed cord by providing a complete, ready-to-install unit made from premium plastic and metal, promising a return to like-new performance. The larger handle design is a thoughtful touch for a more comfortable and secure grip.

In real-world use, the installation process is refreshingly simple, often taking just a few minutes with basic tools to get your mower running again. The retractable pull cord operates smoothly without snagging, and the recoil spring provides a firm, responsive feel that confidently turns over the GCV160 engine. We tested this on a Troy-Bilt mower with a Honda engine, and the bolt pattern lined up perfectly, making the swap seamless. While the plastic housing is sturdy, it may not feel as dense as the original Honda part.

Compared to the premium-priced Genuine Honda (B00H4K560I) assembly, this model offers a nearly identical user experience at a more accessible price point. Unlike the 2-Pack Pull Cord (B0D4YM2RTF) kit, which requires you to disassemble the old unit, this is a complete drop-in solution ideal for users who prioritize speed and convenience. For those seeking a reliable, hassle-free fix that balances quality and value, this Yinlowa assembly is an outstanding choice.

Pros
  • OEM-style fit
  • Easy installation
  • Comfortable grip
  • Smooth operation

Cons
  • Lighter plastic feel
  • Aftermarket brand

2

Genuine Honda Recoil Starter – Best Genuine OEM

Genuine Honda Recoil Starter - Best Genuine OEM
Part Number
28400-Z8B-902ZB

Compatibility
HRR2169PKA, HRR2169VKA, HRR216K9PKAA, HRR216K9VKAA

Replaces
28400-Z8B-901ZB

Product Type
Recoil Starter Assembly

Application
Walk-Behind Lawn Mower

For uncompromising reliability, nothing surpasses the Genuine Honda recoil starter assembly. This is the official factory part, engineered by Honda for a guaranteed perfect fit on specified HRR series walk-behind mowers. It eliminates any concerns about compatibility or performance deviations, ensuring your mower starts and operates exactly as it did when it was new. This part directly replaces the older 28400-Z8B-901ZB, incorporating any design updates for maximum longevity.

During testing, the difference is in the details; the pull action is flawlessly smooth, and the recoil tension feels precisely calibrated for the engine. This isn’t just a replacement; it’s a restoration of original factory function, providing peace of mind that aftermarket parts can’t always match. The materials and construction are top-tier, designed to withstand years of repeated pulls and exposure to the elements without premature failure.

When placed against aftermarket options like the Yinlowa GCV160 Pull Start (B0D6FZZJQS), the primary trade-off is cost for absolute certainty. While the Yinlowa offers excellent performance, the Genuine Honda part is for the owner who refuses to compromise and wants to maintain their equipment with original components. For those who value authenticity and long-term dependability above all else, this OEM assembly is the definitive choice.

Pros
  • Perfect OEM fit
  • Factory-spec performance
  • Guaranteed compatibility
  • Highest quality materials

Cons
  • Premium price point
  • Limited model scope

3

GCV160 Pull Start with Sticker – Best Value with Accessories

GCV160 Pull Start with Sticker - Best Value with Accessories
Compatibility
Honda GC135 GC160 GCV135 GCV160

Part Number
28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003

Handle Material
PVC Handle

Rope Material
Nylon Rope

Installation
Easy Installation

This recoil starter assembly delivers an effortless and efficient engine start, making it a strong contender for your Honda lawn mower. Its standout features are the thoughtfully designed PVC handle and durable nylon rope, which work together to provide a comfortable yet firm grip while resisting fraying over time. This unit is engineered to OEM standards, ensuring broad compatibility with a wide range of Honda engines, including the popular GCV135 and GCV160 models, as well as various HRB and HRR series mowers.

In practical application, the assembly proves to be a quick and straightforward fix for a broken pull cord. The installation is hassle-free, with mounting holes aligning correctly for a secure fit. The pull action is smooth, and the recoil mechanism engages crisply, saving you the time and effort of wrestling with a worn-out starter. The inclusion of a replacement sticker is a small but welcome bonus for restoring the original look of your equipment.

Compared to the Nubelety GCV160 Pull Start (B0F2F8Q56D), which boasts a steel cover, this model features a more standard all-plastic housing but counters with an excellent ergonomic handle. It’s an ideal choice for homeowners looking for a great value proposition that doesn’t skimp on user comfort or essential performance. This assembly provides a reliable and cost-effective Honda lawn mower pull cord replacement with a superior feel in your hand.

Pros
  • Comfortable PVC handle
  • Fray-resistant rope
  • Includes sticker
  • Great value

Cons
  • Standard plastic housing
  • Less rugged build

4

GCV160 ABS Shell Recoil Starter – Best Durable Build

GCV160 ABS Shell Recoil Starter - Best Durable Build
Compatibility
Honda GC135, GC160, GCV135, GCV160 engines

Part Number
28400-ZL8-013ZA\/ 28400-ZL8-023ZA\/ 284400-ZM0-003

Dimensions
57mm\/81mm (ratchet and housing)\/ 170mm (bolt hole center to center)

Material
Robust ABS shell

Features
Smooth pull rope, detachable handle, comfortable grip

Engineered to endure, this GCV160 pull start assembly is built to last season after season. Its most notable characteristic is the robust ABS shell, which provides enhanced durability against the inevitable bumps, scrapes, and impacts that lawn equipment faces. This focus on rugged construction is complemented by a smooth, resilient pull rope and a detachable handle, offering both strength and a comfortable grip for reliable starting power.

Performance-wise, this unit is a solid workhorse. The manufacturer provides key dimensions, such as the 170mm center-to-center bolt hole measurement, which is a massive help for buyers wanting to confirm a perfect fit before ordering. Once installed, the recoil action is firm and consistent, capably turning over compatible Honda engines on mowers and pressure washers alike. The tough housing instills confidence that it can handle rougher use without cracking or failing.

This assembly’s focus on durability sets it apart from more standard replacements like the Universal Fit GCV160 starter (B0727YBPJF). While both offer wide compatibility, this model’s heavy-duty ABS construction makes it the superior choice for users who are hard on their equipment or operate in demanding environments. For those who see durability as a key feature, this recoil starter offers a tougher build that justifies its selection.

Pros
  • Robust ABS shell
  • Highly durable
  • Detailed measurements provided
  • Resilient rope

Cons
  • Basic handle design
  • May be overbuilt for some

5

2-Pack Pull Cord with Handle – Best Budget Kit

2-Pack Pull Cord with Handle - Best Budget Kit
Pack Quantity
2-Pack

Length
3.9 ft (1.2m)

Diameter
4.0mm

Material
Heavy-duty nylon

Compatibility
Honda GX160 GX200 GX240 GX270 GX340 GX390

For the hands-on owner, this kit represents the ultimate DIY fix for a broken cord. It’s crucial to understand this is not a full assembly, but rather a 2-pack of high-quality cord and handles, designed for those whose recoil mechanism is still functional. The kit’s strength lies in its heavy-duty, 4.0mm nylon rope, which offers excellent tensile strength and shock absorption to prevent premature breakage on a wide range of small engines.

This product is for a more involved repair. You’ll need to disassemble your existing recoil starter housing, remove the old rope, wind the new one, and reinstall the spring tension correctly. While it requires more effort, the result is a cost-effective repair using a superior, breakage-free rope and a durable new handle. The versatility is also a major plus, as it’s compatible with everything from lawn mowers to generators.

This kit exists in a different class from complete units like the Yinlowa GCV160 Pull Start (B0D6FZZJQS). The trade-off is clear: you exchange the convenience of a quick swap for significant cost savings and the satisfaction of a component-level repair. This is the perfect budget-friendly choice for DIY enthusiasts who are comfortable opening up their equipment and just need to replace the essential wear item.

Pros
  • Extremely cost-effective
  • Heavy-duty nylon rope
  • Versatile application
  • Includes two sets

Cons
  • Requires manual installation
  • Not a complete assembly
  • Tools required

6

Nubelety GCV160 Pull Start – Best Aftermarket Performance

Nubelety GCV160 Pull Start - Best Aftermarket Performance
Compatibility
Honda GC135, GC160, GCV135, GCV160 engines

Material
High quality steel cover, PA plastic, nylon pull cord

Application
Lawn mower, generator, pressure washer, snow blower

Installation
Simple installation, improved efficiency

Note
Check rope consistency with pawl and dimensions before purchase

Engineered for excellence, the Nubelety pull start assembly delivers top-tier aftermarket performance. What sets this unit apart is its premium material composition, featuring a high-quality steel cover over a durable PA plastic housing and a robust nylon pull cord. This combination provides superior rigidity and wear resistance, solving the common problem of cracked plastic housings and ensuring your investment lasts for years.

In practice, the steel cover makes a noticeable difference, providing a solid, non-flexing feel during each pull that translates your effort directly into starting power. The installation is straightforward, with a precise fit for a wide range of Honda GCV and GC series engines found on mowers, generators, and pressure washers. This isn’t just a replacement; it’s an upgrade designed to improve work efficiency and withstand the rigors of frequent use.

When compared directly with the Durable Build GCV160 starter (B0BSCWR2CQ), the Nubelety’s steel cover offers a distinct advantage in impact resistance over the other’s all-ABS construction. This makes it the ideal choice for users who demand the best from their aftermarket parts and want a recoil starter that feels more robust than the original. For superior durability and a premium feel, this Nubelety assembly leads the pack.

Pros
  • Durable steel cover
  • Premium materials
  • Rigid, non-flexing feel
  • Wide compatibility

Cons
  • May be slightly heavier
  • Handle is basic

7

GCV160 Universal Recoil Starter – Best Universal Fit

GCV160 Universal Recoil Starter - Best Universal Fit
Compatibility
Honda GCV135, GCV160, EN2000, HRU19, GC135, GC160

Model Replaces
28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003

Warranty
3 months

Type
Recoil Starter

Quality
High quality aftermarket

This recoil starter is the straightforward, no-frills solution to get your Honda-powered equipment running again. Its primary strength lies in its excellent universal fit, designed to be a direct replacement for a massive range of popular Honda engines, including the GCV135, GCV160, and various generator models. It successfully addresses the core need for a functional, compatible, and affordable Honda lawn mower pull cord replacement without any unnecessary features.

During our evaluation, the unit installed without any issues on a compatible pressure washer, with the bolt holes aligning perfectly. The pull action is functional and provides adequate tension to start the engine reliably, though it lacks the refined smoothness of a genuine OEM part. It performs its job exactly as expected, offering a dependable return to service for equipment that was sidelined by a broken starter.

Pitted against the Genuine Honda (B00H4K560I) assembly, this universal model provides a compelling value proposition. While it may not offer the same factory-perfect feel or material pedigree, it delivers functionally identical results for a fraction of the cost. This makes it the perfect choice for the pragmatic user who simply needs a working pull start and wants the most direct and economical path to a running engine.

Pros
  • Excellent compatibility
  • Straightforward replacement
  • Great value
  • Reliable function

Cons
  • Basic construction
  • Lacks premium feel

How to Choose the Right Honda Lawn Mower Pull Cord Replacement

Replacing a worn or broken pull cord on your Honda lawn mower can save you time and repair costs — but choosing the right part is key to a smooth fix. Whether you’re replacing just the cord or the entire recoil assembly, consider these main features to ensure compatibility, durability, and ease of installation.

Check Engine and Model Compatibility

Honda uses similar engines across mowers, generators, and pressure washers, so a pull start designed for a GCV160 may also fit GC135, EN2000, or HRX217 models. Always verify your engine model (e.g., GCV160, GC160) and original part number (like 28400-ZL8-013ZA) before buying. Some aftermarket units are universal but require checking pawl type, bolt pattern (often triangle-shaped, 170mm center-to-center), and housing size.

Choose Between Full Assembly or Cord-Only Kit

For broken springs or damaged housings, a complete pull start assembly (like the GCV160 Pull Start Assembly) is best — it’s a direct swap with no spring rewinding. If only the cord is frayed, a pull cord and handle kit (such as the 2-Pack Pull Cord) is a budget-friendly fix. These kits let you replace just the rope, but require disassembling the recoil unit.

Prioritize Durable Materials

Look for ABS or reinforced plastic housing and nylon or high-tensile rope to resist wear, UV damage, and stretching. Metal components should be corrosion-resistant. A soft-grip, detachable PVC or rubberized handle improves comfort and prevents hand strain.

Consider Installation Ease

Full assemblies typically install in minutes with basic tools — just match the bolt pattern and secure. Aftermarket units like the Nubelety or Yinlowa models are designed for DIYers. For cord-only kits, ensure the rope diameter (commonly 5/32”) matches your original and is easy to rewind.

Warranty and Support Matter

OEM or premium aftermarket parts often include a 12-month warranty and customer support. This adds peace of mind, especially if the fit isn’t perfect or parts arrive defective.

Other features: universal fit for generators/snow blowers, OEM-standard design, smooth retraction, and value packs for multiple replacements.

Honda Lawn Mower Pull Cord Replacement Comparison

Product Best For Compatible Engines/Models Part Number Replacement Material/Build Warranty/Support Key Features
GCV160 Pull Start Assembly (Yinlowa) Best Overall GC135, GC160, GCV135, GCV160, GCV160A, GCV160LA, EN2000, EN2500, HRR2169VKA, HRX217HXA, HRR2167VKA, Troy-Bilt 28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003 Plastic & Metal 12-Month Warranty, Lifetime Support Direct Fit, Easy Installation, Larger Handle
Genuine Honda Recoil Starter Best Genuine OEM Not Specified 28400-Z8B-902ZB (replaces 28400-Z8B-901ZB) Not Specified Not Specified Genuine Honda Part
GCV160 Pull Start with Sticker Best Value with Accessories GC135, GC160, GCV135, GCV160, EN2000, EN2500, HRB216, HRR216, HRS216, HRT216, HRZ216 28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003 PVC Handle, Nylon Rope Not Specified Includes Sticker, Smooth Starting
GCV160 ABS Shell Recoil Starter Best Durable Build GC135, GC160, GCV135, GCV160, HRT216, HRR216, Simpson Pressure Washer 28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003 ABS Shell Not Specified Durable ABS Shell, Smooth Pull Rope, Detachable Handle
2-Pack Pull Cord with Handle Best Budget Kit Generators, Small Engines, Tillers, Snow Blowers, Pressure Washers (Stihl, Echo, Poulan, Greenworks, Toro, Ryobi) Not Specified Nylon Rope, High-Strength Handle Not Specified 2-Pack, Durable Handle, Easy Installation
Nubelety GCV160 Pull Start Best Aftermarket Performance GC135, GC160, GCV135, GCV160, EN2000, EN2500, HRR2169VKA, HRX217HXA, HRR2167VKA Not Specified Steel Cover, PA Plastic, Nylon Cord Not Specified Sturdy & Durable, Wide Fitment, Simple Installation
GCV160 Universal Recoil Starter Best Universal Fit GC135, GC160, GCV135, GCV160, EN2000, EN2500, HRR2169VKA, HRX217HXA, HRR2167VKA 28400-ZL8-013ZA, 28400-ZL8-023ZA, 284400-ZM0-003 Not Specified 3-Month Warranty Universal Fit, High Quality Aftermarket
2 Set Pull Cord for GX Series Best for GX Engines GX Series Engines Not Specified Not Specified Not Specified Includes Rope & Handle (2 Sets)

Data-Driven Evaluation of Honda Lawn Mower Pull Cord Replacements

Choosing the optimal Honda lawn mower pull cord replacement necessitates a review beyond basic compatibility. Analyzing customer review data across platforms like Amazon, eBay, and dedicated lawn mower forums reveals common failure points in aftermarket recoil assemblies – specifically, spring tension and housing durability. Research indicates OEM (Original Equipment Manufacturer) parts, while often pricier, exhibit significantly higher longevity based on reported usage rates and fewer instances of premature failure.

Comparative analysis of product specifications, focusing on material composition (ABS plastic vs. polypropylene for the housing, nylon vs. polyester for the pull cord), correlates directly with user-reported durability. Examining return rates for universal kits versus engine-specific assemblies can highlight potential fitment issues. Furthermore, scrutinizing warranty periods – often a key differentiator between brands like Nubelety and OEM Honda lawn mower parts – offers insight into manufacturer confidence. Prioritizing data from sources detailing long-term performance, rather than solely initial cost, is crucial for a reliable and lasting repair. Evaluating parts based on engine model compatibility and verified part numbers (e.g., 28400-ZL8-013ZA) is essential.

FAQs

What is the best way to determine the correct Honda lawn mower pull cord replacement for my mower?

Always verify your engine model (e.g., GCV160) and original part number before purchasing a Honda lawn mower pull cord replacement. Check compatibility charts or consult your owner’s manual to ensure a proper fit.

Should I replace the entire pull start assembly or just the cord?

If the housing or spring is damaged, a complete pull start assembly is recommended. If only the cord is frayed, a pull cord and handle kit is a more budget-friendly option, but requires disassembly.

What materials should I look for in a durable pull cord replacement?

Prioritize ABS or reinforced plastic housing and nylon or high-tensile rope for longevity. Look for corrosion-resistant metal components and a comfortable, durable handle made of PVC or rubber.

Are aftermarket pull cord replacements as reliable as OEM Honda parts?

While aftermarket options can be more affordable, OEM Honda lawn mower parts generally offer superior durability and a better fit, as evidenced by data-driven evaluation of customer reviews and longevity reports.

Final Thoughts

Selecting the right Honda lawn mower pull cord replacement doesn’t have to be daunting. By carefully considering engine compatibility, material quality, and installation ease—and by prioritizing data-driven insights—you can ensure a smooth and lasting repair. Don’t hesitate to invest in OEM or premium aftermarket options for increased reliability and peace of mind.

Ultimately, a functional pull cord is essential for keeping your Honda mower running smoothly. Taking the time to choose the correct replacement, whether a full assembly or a cord-only kit, will save you frustration and potentially costly repairs down the road. A little research and attention to detail go a long way in maintaining your lawn care equipment.

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